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Custom Graphite-Ceramic Composite Cutting Tools

Graphite, precision ceramics, and carbon fiber composites are highly abrasive, causing conventional cutting tools to dull within a few hours; cutting dust abrades the tool body, resulting in extremely high tool wear costs; poor surface roughness and inadequate chip evacuation negatively impact both the workpiece’s appearance and dimensional accuracy.

Customized Solution:

Apply a high-crystallinity CVD diamond coating to enhance coating hardness and wear resistance; optimize the smoothness of the coating on the tool’s chip-groove area to reduce the coefficient of friction; tailor the coating for dry machining of graphite and ceramics, improving the tool’s impact resistance and high-temperature performance, thereby extending the cutting edge’s dulling cycle.

Implementation Results:

Tool service life increases by 50–100 times, significantly reducing tool investment costs; machined surface finish meets specifications—no chipping or scratching; enables high-speed dry machining without coolant, further lowering production consumable costs—ideal for applications in semiconductor manufacturing, new energy, and precision structural component machining.

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